Custom Plug

Custom plug investment casting involves creating a pattern or plug of the desired part using a variety of materials such as wax, foam, or plastic. This pattern is then coated with a ceramic shell and the wax is melted out, leaving a hollow cavity in the ceramic shell. Molten metal is then poured into the cavity, filling the void and taking the shape of the pattern. Once the metal has cooled and solidified, the ceramic shell is broken away to reveal the finished part.

 

* Casting process: Investment casting (or lost wax casting)

* Category of Materials: Carbon steel, alloy steel, stainless steel

* Material execution standard: GB, ASTM, AISI, DIN, BS, JIS, EN, AS, AAR

* Maximum straight line size: 1200mm; Maximum diameter: 600mm

* Weight range: 0.1-90 Kg

* Casting size tolerance: CT level 7-8

* Casting surface roughness: Ra 12.5um

* Service: OEM/ODM

Production according to customer drawings and samples

Customized service for non-standard hardware

* Customized product: Mechanical parts, hardware products, auto parts, watch parts, stainless steel products, new energy equipment, robots and accessories, electronic products and accessories, mold products, plastic products, packaging products

* Product application field:

Railway, automobile and truck. construction machinerv. mining machinerv. forklift. agricultural machinery, ships, petroleum machinery, construction, pump valve, mechanical and electrical, hardware tools, electric equipment, etc.

 

Custom plug investment casting can produce highly intricate and complex parts with exceptional detail and accuracy. This makes it an ideal method for manufacturing parts with intricate geometries, thin walls, and fine details that are difficult or impossible to achieve with traditional machining or other casting methods.

 

Our investment casting process can be used with a wide range of metals, including stainless steel, carbon steel, brass, bronze, etc. This allows us to produce parts with a variety of properties, including high strength, corrosion resistance, and heat resistance.

 

Applications for custom plug investment casting are diverse and include industries such as aerospace, automotive, medical, and more. Common applications include turbine blades, engine components, medical implants, and jewelry.

 

Abu is a professional investment casting supplier specializing in custom plug investment casting, also known as investment precision casting or precision lost wax casting. Our investment casting process is a highly accurate and cost-effective method for producing complex metal parts with excellent surface finish and dimensional accuracy. If you are looking for trusted custom plug investment casting supplier, welcome to contact us!

 

Custom Sample

 

Product Parameters

Material	steel Stainless steel lost
Carbon stopl	waxcasting + machining
Dimensional tolerance of casting	Ct7
Casting surface roughness	Ra 6.3-12.5um
Weight model country	0.01-80kg
Size of casting	Maximum linear size: 1200mm. maximumdiameter: 600mm
Precision of machining	Positioning accuracy 0.01mm, repeat positioning accuracy 0.01mm
Roughness of surface	Ra0.8~6.3um
Maximum main oil stroke	1800mmx850mmx700mm
Maximum cutting diameter	1000mm
Material execution mark	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR
Surface treatment	Electrophoretic paint, electric coating, surface polishing, sandblasting, pickling, black oxidation, spray paint, hot mirror zinc, spray, nickel plating
Provision of services	OEM ODM
Quality control	Full inspection before packing
Application	Railway, automobile and truck, construction machinery, forklift, farm machinery, boat, petroleum machinery, construction, pump valve, machine Electricity, hardware, electrical equipment, etc

 

Our Advantage

A senior engineering and technical team in the industry, with expertise and rich experience in product design, casting and machining.

• Based on customers' needs, at the beginning of product development, provide customers with solutions, design casting drawings, design structural parts into castings, optimize product design, so as to reduce costs for customers and create better value for customers.

• Happy to see the complex structure of the problem, the ability of excellent technical team, can provide more solutions every time.

• Use the casting simulation system software to ensure the success of one-time sample trial production.

 

Advantage 2: Advanced testing equipment and perfect quality control ability

• Our testing equipment is not only advanced in the industry, but also very complete, which is the hardware guarantee for us to continue to provide customers with high-quality products. .

• The full implementation of ISO9001 quality management system, 5S and Kanban management of the site management mode, is our quality software guarantee.

• IQC+IPQC + FQC quality management team control throughout the entire production process, effectively prevent the generation of unqualified products.

• PPM of our castings ≤1000, PPM of machined finished parts ≤600

• We adhere to the principle of "starting from the needs of users, finally users satisfied; Focus on customers and exceed customer expectations "quality management philosophy.

 

Advantage 3: Excellent Customer service

• We can provide excellent customer service, our staff has rich business experience, good language communication skills, and casting and mechanical professional background, we can provide customers with accurate, thoughtful, fast service.

• Offers, quality complaints, and email responses often get quick and effective feedback within 48 hours.

• Conduct whole-process information management with ERP and PMC system as the main body to ensure the on-time delivery rate of 95%.

 

Advantage 4: Strong deep processing capacity, which is our core competitive advantage

• Our machining capacity is no less than casting, and the machine processing plant is managed as an independent factory.

• We got rid of the traditional concept of foundry only providing castings or simple machining, and completed the transformation and upgrading to deep machining and casting expansion products. The company is committed to having other capabilities other than casting capacity, based on the high-end market, to provide high-end customers with terminal products. .

• For castings whose technical content is machined, we need to provide other processing services besides casting, such as cutting sheet metal welding and assembly, etc., so that we have more competitive advantages.

 

At Abu, we strive to provide our customers with high-quality investment casting solutions at competitive prices. Our investment casting cost depends on factors such as the complexity of the part, the material used, and the quantity ordered. We work closely with our customers to understand their specific needs and provide them with a custom quote that meets their budget and timeline requirements. Contact us today to learn more about our investment casting services and how we can help you bring your project to life.